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Chemical Manufacturer

Enterprise Solution for Basic Engineering Design (BE)

This is a leading Indian chemicals manufacturer, established in 1970. The company specializes in the production of a diverse range of chemical products, including basic and fine chemicals, intermediates, and specialty chemicals used across various industries, such as pharmaceuticals, agrochemicals, dyes, and textiles. With a strong emphasis on innovation, quality, and sustainability with Annual Turnover reaching close to $800 million.

Problem Statement

Multiple software used by their in-house engineering team for creating engineering design deliverables of BFD, PFD, P&ID and almost 39 other documents for Basic Engineering, which is then handover to Detail Engineering Consultants.

On and Average this team has to prepare more than 5 BE deliverables per month, as part of their plant expansions and time taken was between 1 month to 4 months per project of BE.

  • Low Accuracy -> Data mis-match between different design documents (e.g.: Process data on PFD and same on Datasheets were incorrect due to manual entries)
  • Multiple changes (as demanded by management) leading to more versions and thereby low quality of engineering design
  • Inter-Discipline communication require multiple joint meetings and thereby increasing overall project timeline
  • Approval workflows manual and cannot be tracked

Our Solution

COMOS as centralized solution for preparing BE deliverables

  • Single DB where all discipline engineers work in single environment
  • Project timelines reduced to weeks (in-place of months)
  • Accuracy of data improved, as one place change, every where automatically reflected
  • Discussion meetings reduced to ZERO
  • Workflows triggered on very change and monitored
  • Real time status dashboards for management to monitor progress and take quick decisions
  • Saved more than 45% of Man-hours in first project

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